Cleanroom Planning & Design

Cleanroom Planning & Design

Planning

K-STONE Engineering

Cleanroom Planning & Design

Cleanroom design starts with the process the facility must support. K-STONE Engineering develops the room arrangement, movement routes and building services into a coordinated design that can be manufactured, constructed, installed and operated.

Office working environment from the company profile
Office working environment

Understand the Process and the Space

Production activities, equipment dimensions and the movement of people and materials shape the room arrangement. Existing structures, service capacity, access routes and future changes are reviewed before detailed engineering begins. The layout is developed around how the facility will actually be used.

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Panel-lined room with lights and observation windows
Panel-lined room with lights and observation windows

Develop the Room and System Designs

Room zoning, doors, transfer points and maintenance space are developed alongside HVAC, utilities, power and monitoring. Engineers resolve ceiling positions, service passages and equipment connections together, so one discipline's drawing does not leave another discipline without space or access.

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Doorways, windows and wall-to-floor finishes in a blue-floor room
Doorways, windows and wall-to-floor finishes

Turn Design Decisions into Construction Information

The coordinated design is translated into room layouts, enclosure details, equipment schedules and installation drawings. Dimensions, openings, supports and connection positions are checked before fabrication. Design revisions are carried through the manufacturing and site teams so the built details follow the released information.

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Ceiling panels above metal-framed enclosure areas
Ceiling panels above metal-framed enclosure areas

Engineering Work in Focus

1

Process

Room functions and equipment needs.

2

Layout

People, materials and maintenance routes.

3

Engineering

Enclosure and service-system drawings.

4

Release

Coordinated details for fabrication and site work.

Connect the Detail to the Project

Room and service design stays connected to installation, commissioning and operation. The project galleries and site-detail photographs help illustrate the kinds of spaces and junctions that the coordinated drawings need to resolve.

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Observation windows beside a blue-floor corridor
Observation windows beside a blue-floor corridor

Project coordination details

Review area Information to resolve
Room layout Room use, equipment envelope and movement routes
Openings Finished dimensions, frame details and panel joints
Service points Location, access and equipment connection requirements
Revisions Drawing number, date, changes and approval status
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Design

If you are satisfied with our planning service and want to do design for further understanding, we can move into design phase. We usually divide clean room project into the following 5 parts in design drawings for your better understanding. We have professional engineers to be responsible for each part.

Planning-Design2
Project Planning (1)

Construction Part

● Clean room wall and ceiling panel
● Clean room door and window
● Epoxy/PVC/High-raised floor
● Connector profile and hanger

Project Planning (1)

Utilities Part

● Chiller
● Pump
● Boiler
● CDA, PW, WFI, pure steam, etc.

Project Planning (2)

HVAC Part

● Air handling unit(AHU)
● HEPA filter and return air outlet
● Air duct
● Insulation material

Project Planning (3)

Electrical Part

● Clean room light
● Switch and socket
● Wire and cable
● Power distribution box

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BMS&EMS

● Air cleanliness
● Temperature and relative humidity
● Air flow
● Differential pressure
● System Running &Stop
● Audit Trail
● Running Parameter Control